Mechanics of Rolling Operation Part II - YouTube
This video discuss draft, bite angle, length of contact,condition for maximum draft, slip and power requirements for rolling operations
اقرأ المزيدThis video discuss draft, bite angle, length of contact,condition for maximum draft, slip and power requirements for rolling operations
اقرأ المزيدacross the web times roll radius. This means the torque driving the unwind shaft must decrease at a linear ratio, relative to roll diameter, as an unwind roll decreases in size, through a machine run, to keep tension constant. Conversely, the torque driving the rewind shaft must increase at a linear ratio, relative to roll diameter, as a rewind ...
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اقرأ المزيدcold rolling mill is of the type where shifting of both first intermediate and inner second intermediate rolls are possible. The rolls are numbered and defined as: 1. Work roll, diameter between 50-75 mm. 2. First intermediate roll (tapered), diameter between 90-105 mm. 3. Inner second intermediate roll (CVC roll), diameter between 177-182 mm. 4.
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اقرأ المزيدMill Operation Systems, eg, QMOS, OWS, etc) to maintain effective Rolling Mill operations Perform minor/routine maintenance or repairs as needed to equipment without the assistance of maintenance personnel Clean and repair roll stand and guide equipment
اقرأ المزيدA method for determining a shape of a shift roll for a rolling mill, includes the steps of determining a necessary control amount distribution α i for a plate crown with respect to plate widths, based on a distribution of the number of plates rolled by a target rolling mill with respect to plate widths, and providing a maximum radius difference y A0 of the shift roll.
اقرأ المزيدThe optimal roll profile parameters were applied to a six-high five stand tandem cold rolling mills, which improved the flatness quality of the DP780 steel strip. The (a) roll spalling and (b ...
اقرأ المزيدThe invention relates to a rolling mill of the 4 Hi Mae West type having cylinders for axially shifting the work rolls for a schedule free rolling operation, work roll balance cylinders are mounted in the Mae West blocks and as a result assume a varying off set axially relation with the work roll bearings, a control for the balance cylinders to compensate for the effect the offset …
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اقرأ المزيدUsually, rolling mill vibration research does not distinguish whether rolling mill roll system is stable, and mechanics model is set up setting the mill under stabilization. A single vibration as the coupling mode with roll vertical, horizontal, axial, torsional, cross, and swing space vibration behavior is analyzed.
اقرأ المزيد•Roll-strip contact length L •Average strip width w –despite the fact that spreading, or an increase in width, may actually occur if edger mills are not used •Average true stress of the strip in the roll gap Y avg •Assumes no friction and thus predicts lower roll force than the actual value •Power per roll (SI units)= pFLN / 60,000 kW
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اقرأ المزيدCold rolling of aluminum strip (0.5 mm × 400 mm) was carried out at a roll speed ratio of 1.3 under lubricated conditions using a 4-high Hille 100 rolling mill. The rolling setup involved upper and lower work rolls (63 mm and 83 mm dia, 250 mm length), respectively, and backup roll (228 mm dia, 250 mm length).
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اقرأ المزيدThe more complex Z-mills use three sets of cascaded back up rolls to focus the screw down force of the mill onto much smaller diameter work rolls. This roll cluster enables the Z-mill to apply a greater roll pressure without roll bending than an H-mill. Apart from differences in tooling, both H-mills and Z-mills operate in a similar manner.
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اقرأ المزيدIn order to analyze the influence of technical parameters on work roll axial force of four-high continuous variable crown (CVC) mill, the deformation analyzing model with top roll system and strip was established based on influence function method. Then a CVC work roll curve designing scheme was proposed and it was carried out on some cold rolling mill considering the …
اقرأ المزيدCurrently, work roll shifting mill is the most effective mill for strip shape control [12,13] because it improves the strip crown accuracy and edge phenomenon, as well as permitting schedule free ...
اقرأ المزيدProduction Volume Increase (1) The rolling mill automatically shifts for each rolling pass and aligns the roll caliber with the pass line. 1 There is no lateral movement of the rolled material, so it is possible to reduce product warping and surface damage.; 2 No device is needed to move the rolled material, and the table width can be minimized, giving the equipment an overall compact …
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اقرأ المزيدRoller mills are also more sensitive to instantaneous changes in the feed rate than are other pieces of process equipment. Feeding a roller mill directly from a screw conveyor or bucket elevator will cause surges in the feed rate that the roller mill "sees" instantaneously unless some damping system such as a surge hopper is used.
اقرأ المزيدThe rolling mill stand requires very rigid construction and large motors to supply enough power. There are several types of rolling mill stands as given below. Two- high stand – It is the basic type of rolling mill stand in which two opposing rolls are used. The stand has non reversing rolls rotating in same direction.
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