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Drive roll tension should be adjusted so that it is not too tight, but not too loose. Start with the drive roll pressure very loose. Increase the pressure only until it is very difficult to stop the wire from feeding out of the contact tip. Use a pliers or block of wood to try and stop the wire from feeding.
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Solution: Flip up the drive roll and pull the wire out of the gun. Trim the tangled wire and re-thread it back to the gun. Also, check the tension and make sure that it's not too high. Other solutions can include using a larger diameter wire and using a shorter distance between the wired feeds. Problem 3: Burnback
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